Testometric’s X100 Series of Universal Testing Machines
The X100 from Testometric is a small-sized, lightweight Universal Testing Machine that comes with complete computer control and an accurate AC servo drive system.
The system is best suited for high-volume, low force testing applications like packaging materials or paper. The system is available in standard and long-travel versions ideal for testing high-elongation materials.
Source: Testometric Company Ltd
X100-1 | X100-1LT | |
---|---|---|
Force Capacity kN | 1 | 1 |
Accuracy | Better than +/- 0.5% of reading down to 1/1000th of load cell capacity | |
Crosshead travel mm | 420 | 670 |
Vertical space mm | 600 | 850 |
Position Control Resolution mm | 0.0001 | 0.0001 |
Throat depth (force axis to column) | 81 | 81 |
Minimum Speed mm/min | 0.001 | 0.001 |
Maximum Speed mm/min | 2000 | 2000 |
Speed Accuracy | +/- 0.1% under stable conditions | |
Max force at full speed kN | 1 | 1 |
Max speed at full load mm/min | 2000 | 2000 |
Data Acquisition Rate (at PC) | 500Hz | |
PC Connection | USB | |
Available load cells | 5N, 10N, 20N, 50N, 100N, 250N, 500N & 1kN | |
Machine Configuration | Single-column, bench mounted | |
Frame Stiffness kN/mm | 5 | 5 |
Weight kg | 24 | 26 |
Operating Temperature °C | -10 to +40 | |
Operating Humidity | +10 to +90% non-condensing | |
Electrical Supply | 230V, 1ph 50/60Hz (115V option available) | |
Power kW | 0.2 | 0.2 |
Made to Measure
The X100 is a completely digital testing system featuring high precision control and accuracy. The system features automated computer control of test methods, enabling easy operation:
- Automated recognition of load cells and extensometers, with on-device storage of calibration parameters
- Delivers high-resolution load cells with better precision over ±0.5% down to 1/1000th of the load cell capacity
- Features an 800% overload capability of load cells without damage
- The software calibration check facility enables real-time verification of machine accuracy
- Accurate crosshead control through digital AC servo drive and brushless servo motor provides maintenance-free operation and 20,000 pulses/rev positional control
- The system comes with high-efficiency pre-loaded self-cleaning ballscrews for quick and silent testing and is built with sealed-for-life lubricated end bearings
- Delivers accurate alignment and smooth running using the crosshead guidance system
- Loaded with a high-speed data collection system for up to four synchronous channels
- The system is available with a broad range of contacting and non-contacting extensometers, which includes laser and video models
- Compact footprint design ensures the economy of bench space
- Features a wide range of grips and fixtures for compression, tension, shear, flexural, peel, product testing, etc.
- Provides overtravel, overload and impact protection
- Additional protection for ballscrews against dust and testing debris ensured through telescopic covers
- Expansion channel for additional devices like micrometers, extensometers, balances, calipers, etc.
- High stiffness loading frames with solid specialized steel crossheads and rigid extruded support columns using T-slots for accessory mounting
Built for Precision
Force Measurement
The X100 system is universally Calibrated and performs better than Grade 0.5 EN 7500-1, DIN 51221, ASTM E-4 and AFNOR A03-501. It features a range of 0.4% to 100% minimum. The system is capable of automatically identifying the load cells and provides a resolution of 1 in 50,000. It also offers electronic load cell protection.
Speed Control
The X100 system delivers an exceptional low-speed performance with speeds ranging down to 0.001mm/minute. It also provides drive system temperature and current protection.
Electronic System
The modular electronics of the system enable quick transfer to the PC (500 Hz) through a high-speed USB connection. Detailed input options facilitate the connection of a broad array of extensometers and accessories using simple plug-in interface modules.
Extension Measurement
The X100 system features a complete frame length to a maximum resolution of 0.0001 mm (selectable). It also delivers a precision performance of ±0.01 mm. The system is available in absolute, relative and auxiliary modes in mm, inch and percent.
Load Frame
The X100 system has been built with a rigid frame, using an accurate linear guidance system and rigid extruded support column. It features a frame stiffness of 5 kN/mm in addition to the built-in K factor facility. The system also includes re-circulating ball screw with bellows as well as electronic limit trips, total travel trips and customer programmable safety stops.
Safety Features
The system has extensive safety aspects to ensure the maximum level of operator safety, including programmable extension limits, E-Stop and overload/impact detection. It is strictly compliant with global safety directives 2006/42/EU Machinery Directive, 2014/35/EU Low Voltage Directive and 2014/30/EU Electromagnetic Compatibility Directive.
Optional Tablet PC
The system forms a robust standalone instrument when combined with the optional TPC1 tablet PC with touchscreen control. This can be achieved even without the need for an external laptop or PC.
The system employs the specialized version of Testometric’s WinTest software that has been optimized for touchscreen operation. The machine offers a fully-featured test environment with the capability to create and store unlimited techniques and results.
The integrated mounting arm which is attached to the machine column T-Slots can be fully aligned for reach, height and viewing angle. This enables the users to set the most ergonomic working position.
The machine can be alternatively connected to a conventional laptop or desktop PC using the WinTest EC software.
Tried and Tested Software
Each Testometric model is loaded with the company’s WinTest Analysis software package.
The WinTest Analysis has undergone many years of development, enabling it to offer a flexible and intuitive software package to host all kinds of material testing. The system holds built-in test methods capable of doing various tests, including compression, tensile, peel, flexural, tear, shear, creep, cyclic and multi-stage tests.
The system features a broad set of industry-standard test methods and the facility to create and store an unlimited number of further test methods. It also facilitates automated storage of all test data and simple procedures to export information to other packages such as excel, word, SPC systems and access for improved report generation.
The inclusion of the RCE remote connection option enables all machines to be directly linked through the web to the Testometric. This facilitates remote monitoring, investigation and software upgrades.
Removable Cartridges
- Easy sample prep on the benchtop
- One button release and loading
- Pneumatic clamping provides more repeatable results
- Interchangeable cartridge options extend the range and flexibility of the analyzer without tools while maintaining arcuate results
- Cartridge options include: Reduced area to extend testing range without masks, improved accuracy testing of coated paper-based barriers, adaptors for remote testing of packages or extreme conditions, and custom designs for unique testing requirements.
TruSeal®
- Gas flush of sample mounting seal protects chamber integrity
- Lowers background level reducing need to run individual zero
- Shortened testing time increases throughput
- More repeatable results
Control Features
- Fully automated flow, temp, & RH control throughout tests
- Automatic test method development and recommendations
- Programmable multi-test sequencing
- Final test report printing and export
- Built-in sensor protection
Touchscreen Interface
- Intuitive automated operation requires less training
- Built in multi-level user management and data security
- Event log & trouble shooting guide
- Save on valuable lab space by eliminating need for PC
Accurate Sensors
- 2/12 R model has wide range sensor providing reliable, repeatable results
- 2/12 T model has a unique high range Coulox sensor for high transmitter barriers
Warranty
- Full 100% parts and workmanship warranty for 12 months
Capabilities – Model-Specific
Units | R Model | T Model | |
Test Ranges (50 cm^2 @100%O2) | cc/(m2 × day) | 0.05 to 28,800 | 200 to 65,000 |
cc/(100 in2 × day) | 0.003 to 1858 | 12.9 to 4200 | |
Test Ranges (5.6 cm^2) @100%O2 | cc/(m2 × day) | 0.44 to 255,300 | 1770 to 576,200 |
cc/(100 in2 × day) | 0.027 to 16,470 | 114 to 37,200 | |
Test Range – Package | cc/(pkg × day) | 0.00025 to 144 | 1.0 to 323 |
Resolution | cc/(m2 × day) | 0.05 | 2.0 |
Repeatability | cc/(m2 × day) | 0.05 or 1.5%* | 25 or 1%* |
Test Temperature Range | °C | 10° to 40°C ± 0.2°C | 10° to 35°C ± 0.2°C |
Controlled RH Testing Range | % RH | 0 to 90% ± 3% | 0% |
*whichever is greater
Capabilities – All Models
OX-TRAN 2/12 Series | Units |
Film Size | 4” x 4” Std, 2”x2” optional |
Film Thickness | Up to 120 Mil |
Film Test Area | 50 cm2 cartridge std, 5.6 cm2 cartridge optional |
Other Specifications (all models):
Physical Specifications
- 5.5” H x 12” W x 23” D (39.4 cm x 30.4 cm x 58.0 cm)
- 95 Lbs. (43.1 kg)
Electrical Requirements
- Voltage: 100 – 240 VAC 50/60 Hz
- Maximum Power Draw: 700 VA
Laboratory Requirements
Temperature | Operation | 22 °C ± 2 °C |
Storage | 10 °C to 30 °C | |
Humidity | Operation | 20% to 80% RH (non-condensing) |
Storage | 5% to 85% RH (non-condensing) |
Gas Supply Requirements
Carrier Gas | Gas Composition | 100% Nitrogen |
Supply Pressure, Nominal | 29 PSI, (2.0 Bar), (200 kPa) | |
Test Gas | Gas Composition | 100% Oxygen (purity 99.9%) |
Supply Pressure, Nominal | 29 PSI, (2.0 Bar), (200 kPa) |
Connectivity
- Remote Access and Control (requires optional Perm-Net Light software)
- Standard Ethernet port (100T)
- Dual USB 2.0 ports (for connection of keyboard, mouse or memory devices)
Compliance Standards
This product is UL and CSA listed using the ETL mark from Intertek Group plc. and is certified to conform to CE.
Conforms to the following internationally recognized safety standards.
- IEC 61010-1:2010 Third Edition
- UL 61010-1:2012 Third Edition
- CAN/CSA-C22.2 No. 61010-1:2012 Third Edition
Conforms to the following internationally recognized EMC standards.
- EN 61326-1:2013
- EN 61000-3-2:2006, A1:2009, A2:2009
- EN 61000-3-3:2013
Conforms to EU Directive 2011/65/EU RoHS Compliance.
Cartridges & Options
- Reduced area cartridge
- Edge effect cartridge
- Custom Engineered Test Cartridges
- Package testing adaptor
Consumables
- Cert Films 1-3 & set
- Special reference films at higher ranges
- Calibration gas kit for 2/12T
- Masks
Software
- PermWare data collection, data management and instrument status dashboard
- 21 CFR Part 11 user and data security
- Remote viewing software from a PC – PermNet Lite
Service & Support Options
- IQ/OQ documentation & validation
- Basic Preventative Maintenance Plan
- Plus Preventative Maintenance Plan
Packaging Films
- Monolayer
- Multi-layer
- Coated Films
- Coated Paper/paperboard
Specialty Films
- Gel/lotions
Packages
- Common food packages
- Medical packages
- Bottles/Closures
Test Standard Compliance
ASTM F2622
ISO CD 15105-2
JIS K-7126-B
DIN 53380-3
Test Methodology
Following ASTM F2622
Standard Test Method for Oxygen Gas Transmission Rate Through Plastic Film and
Sheeting Using Various Sensors
The oxygen gas transmission rate is determined after the sample has equilibrated in a controlled test environment. Control of carrier gas flow rate (for concentration detectors), relative humidity, temperature, and oxygen concentration in both the carrier gas and permeant (test) gas chambers is critical.
The specimen is mounted as a sealed semi-barrier between two chambers at ambient atmospheric pressure. A stream of nitrogen slowly purges one chamber and the other chamber contains oxygen. As oxygen gas permeates through the film into the nitrogen carrier gas, it is transported to the detector where it produces a signal representing the oxygen transmission rate.